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Intelligence chucking system

Takes advantage of the ample 300 mmm stroke to reduce the number of bar re-chucks during long production runs.

Instead of rechecking for each part the spindle feeds 280mm of material to make multiple parts in a single chucking operation and increments forward for each part.

See how this can save even more off your cycle time.
 

Application Example

The intelligence chucking for the below workpiece reduces by 1.7 sec and increases 15% of daily yield. 

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ex1. Example of Appling Intelligence Chucking

T0101 ;

 

M3 S3200 ;

 

G0 X27. Z0. ;

 

G99 G1 X25.5 F0.3 ;

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T0101  M3 S3200 ; X27. Z0.

 

G99 G1 X25.5 F0.3 ;

* Before vs. After changing the programs

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ex2) Cycle Time Reduction

Rapid tool change


Saves cycle time by moving the tool in a smooth arc.
Instead of moving fully back, over and up for each tool change.

The function calculates the smoothest and most efficient transition path from tool to tool saving time on every tool change.

Savings that add up to a significant reduction of cycle time, which means more profits for you.

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ex2) Cycle Time Reduction

custom function

Repetitive operations commonly used for settings consist of several custom functions so that users can use them more practically.

Also Screen captures of M42 Initial tool setting, manual tool calling function & crash prevention setting are the below

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VFT (Variable frequency turning)

Variable Frequency Turning (VFT) uses a modified sine wave equation to move the cutting tool at varying intervals to allow for greater chip thinning and chip breakage. This allows for better heat dissipation, chip control, and less machine downtime for taking care of chip issues.

custom function 

(Manual tool call &crash prevention)

Also Screen captures of M42 Initial tool setting, manual tool calling function & crash prevention setting are the below

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